ASP-100 automatic settle plate changer render

ASP-100 Automatic settle plate changer

Continuous air monitoring — without the contamination risk

No risk from manual handling

Settle-plate changes happen without an operator entering the critical zone.

No risk from the automation

Every moving part stays fully sealed via electromagnetic coupling

Settle-plate based passive air monitoring, now automated.

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Precisely timed air monitoring

Under the latest EU GMP Annex 1 guidelines, pharmaceutical manufacturers must continuously monitor microbiological conditions.

Traditionally, passive air monitoring requires manual, often disruptive, interventions to replace the settle plates at least every 4 hours. This is costly, error prone, and not reproducible.

The ASP-100 provides an elegant, risk-free solution: automated plate changes that keep the line running and the critical zone sealed.

ASP-100 automatic settle plate changer render

ASP-100 feature highlights.

ASP-100 render for the feature matrix

Sealed architecture

Tiny but mighty

The ASP-100 packs plate tracking, interactive display, automatic plate size adaptation, error detection and recovery into a tiny footprint.

ASP-100 front-left render with interactive parts
ASP-100 left-side render with interactive parts

Performance

Designed with GAMP and Annex 1 in mind

  • Compatibility: tested with a wide range of plates from many vendors
  • Airflow: verified performance in laminar flow conditions both in simulations and reality
  • Low particle emission: all mechanism sealed meaning essentially no particle emission
  • 21 CFR Part 11: Selenean Connect platform satisfies all computerized qualification and electronic record requirements
ASP-100 render for the performance section

First-air by design

First-air is considered at the earliest stage of design and validated experimentally.

First-air by design illustration

First-air by design

First-air is considered at the earliest stage of design and validated experimentally.

No particles from the mechanism

gNo particles are emitted from the device, thanks to the magnetic coupling mechanism.

No particles from the mechanism

gNo particles are emitted from the device, thanks to the magnetic coupling mechanism.

Compatible with decontamination

All exposed surfaces are compatible with chemical decontamination processes, including alcohol, quaternary ammonium salts and peracetic acid.

Compatible with decontamination

All exposed surfaces are compatible with chemical decontamination processes, including alcohol, quaternary ammonium salts and peracetic acid.

ASP-100 installation configuration, upper-left view
ASP-100 installation configuration, lower-right view

Deployment

Easy deployment.

We support wide range of mounting and connectivity options to solve your deployment challenges.

  1. Mount

    Tri-clamp fitting or tabletop placement.

  2. Power

    DC 12V or IEEE 802.3 PoE

  3. Connect

    Ethernet, RS-485; optional Wi-Fi, LoRa

  4. Control

    Through Selenean Connect or your own HMI/SCADA

Specifications

Technical data

ASP-100A product specifications
Main material Stainless steel. body: 316L; linear bearing: 430; machined parts: 316L
Dimensions 265 W x 300 H x 164 D mm
Power consumption < 30W
Weight 1.5 kg
Plate format Standard 90 mm agar plates
Capacity 1-6 plates per run; configurable sampling time
Average plate change 1 minute
Operating temperature 0 to +40 °C
Installation Tri-clamp or tabletop
Power supply DC 12 V or IEEE 802.3at PoE, 30 W
Connectivity Ethernet / RS-485 / Wi-Fi / LoRa
Control Selenean Connect / Customer HMI
VHP decontamination Compatible
Overvoltage protection Category 1
Air-flow obstruction None
ASP-100 on its stand

Service

  • IQ/OQ documentation and testing
  • Customized application help

Accessories

  • Customized installation adaptors
  • Remote control
  • Cleanroom-compatible Li-ion battery
  • PoE power injector or DC PSU
  • Selenean Connect software

FAQ

More questions? Talk with an expert
Close-up of the ASP-100 barcode reader
Which plate format does the ASP-100 use?

Standard 90 mm agar plates. The system detects dish height automatically.

Can it be fitted to an existing line?

Yes. Mounting is Tri-clamp or tabletop, and the compact footprint is intended to fit existing cleanroom layouts without structural modifications.

How does it simplify cleanroom microbiological monitoring?

By providing repeatable and trustworthy monitoring process records that cast away doubt on how monitoring is done every day.

How does it reduce contamination risk?

All electromechanical components are fully enclosed. A magnetic coupling moves plates without exposing moving parts to the cleanroom.

What connectivity is available?

Ethernet / RS-485 / Wi-Fi / LoRa

Is the ASP-100 compatible with VHP?

The casing and external materials are compatible with VHP cycles. All exposed surfaces are also compatible with alcohol, quaternary ammonium salts and peracetic acid.

Documentation

Documentation

Product catalog

all feature highlights summarized

Cover of the ASP-100 product catalog Download
Close-up of the ASP-100 sensor

See it in action!

Process video

How the ASP-100 works

A product introduction to the sealed plate-handling architecture.